The most common origins of kaolin were from the alteration of such source minerals as feldspar, granite, and gneiss during the warm, wet environments between the early Tertiary (50 million years) and Cretaceous (135 million years) Eras. Kaolin is found in primary (or insitu) and secondary (sedimentary) sites on all continents.
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Wet Processing is divided into several stages, including Pug dispersion, grading, Separation of impurities and product handling. The general principles of process: Kaolin ore → grinding → mashing→degritting→ swirler grading→peeling→Horizontal screw centrifuge grading→magnetic separation(or bleaching)→concentration→filter ...
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Wet Processing. The second process used to produce kaolins is much more complex and is called the wet process. The kaolin is dispersed in water after it is mined. The first step after dispersion is the removal of the coarse grit ( > 44 µ) by settling procedures and vibrating screens.
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There are two basic methods of processing kaolin, a dry method or a wet process (Guillet and Kriens, 1984). The dry method is called air flotation which separates the clay from contaminants. The wet method produces water washed clay where the clays are fractionated, beneficiated or otherwise modified from their orig- inal state.
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